Difference between revisions of "Booster Interface"

From Train Control Systems Documentation
Jump to navigation Jump to search
(adding content under first major heading. realigned the lcc header pinout image.)
m (minor tweaks and readability improvements)
Line 35: Line 35:
  
 
==Configuration Settings==
 
==Configuration Settings==
TCS command station and booster products are integrated with advanced RailCom<sup>®</sup> features. Most boosters on the market do not support the same advanced RailCom<sup>®</sup> feature set. When using a TCS command station with a booster that does not support RailCom<sup>®</sup> feedback over the Power Station Interface, it is recommended to choose the '''Enabled with no RailCom''' option for the '''System Settings -> Advanced Options -> Drive LCC Boosters''' option. When using a TCS Booster with a command station that does not support RailCom<sup>®</sup>, it is recommended to choose the '''Disabled''' option for the '''Persistent Settings -> Options -> RailCom Cutout''' option.
+
TCS command station and booster products are integrated with advanced RailCom<sup>®</sup> features. Most boosters on the market do not support the same advanced RailCom<sup>®</sup> feature set. As such, it is best to appropriately reconfigure certain settings as described below depending on your setup.
 +
 
 +
When using a TCS command station with a booster that does not support RailCom<sup>®</sup> feedback over the Power Station Interface, it is recommended to choose the "'''Enabled with no RailCom'''" option for the '''System Settings -> Advanced Options -> Drive LCC Boosters''' option.  
 +
 
 +
When using a TCS Booster with a command station that does not support RailCom<sup>®</sup> it is recommended to choose the "'''Disabled"''' option for the '''Persistent Settings -> Options -> RailCom Cutout''' option.
  
 
==Output Voltage Matching==
 
==Output Voltage Matching==
Line 42: Line 46:
 
#Set your multi-meter to AC voltage measurement.
 
#Set your multi-meter to AC voltage measurement.
 
#Measure across the two output rails in one booster district, note the reading.
 
#Measure across the two output rails in one booster district, note the reading.
#Measure across the two output rails in the other booster district, note the reading.
+
#Measure across the two output rails in the other booster district, note the reading. (Repeat as many times as necessary)
 
#Compare the two noted readings. If they are closer than 0.8V from one another, then they are close enough.
 
#Compare the two noted readings. If they are closer than 0.8V from one another, then they are close enough.
  
Line 60: Line 64:
 
#Prevent voltage doubling between two boosters that are out of phase with one another.
 
#Prevent voltage doubling between two boosters that are out of phase with one another.
  
Some electrically isolated boosters do not offer a booster common. In this case, a common rail can serve a similar purpose. This is achieved by tying together one output phase or rail of each booster. It is important not to mix together booster common and common rail schemes. Only one type of common should be in use on a given installation.
+
Some electrically isolated boosters do not offer a booster common. In this case, a common rail can serve a similar purpose. This is achieved by tying together one output phase or rail of each booster. ''It is important not to mix together booster common and common rail schemes''. Only one type of common should be in use on a given installation.
  
 
==Copyright & Trademarks==
 
==Copyright & Trademarks==
 
Copyright © Train Control Systems, Inc 2022. The LCC Jack image above is taken from the OpenLCB CanPhysical standard. The copyright holders for the LCC Jack image are the authors of the OpenLCB CanPhysical standard and the image is subject to the licensing terms found at https://openlcb.org/licensing. LocoNET<sup>®</sup> is a registered trademark of Digitrax, Inc. RailCom<sup>®</sup> is a registered trademark of Lenz Elektronik GmbH. Any unattributed copyrights and trademarks are unintentional and should be brought to the attention of Train Control Systems, Inc for correction.
 
Copyright © Train Control Systems, Inc 2022. The LCC Jack image above is taken from the OpenLCB CanPhysical standard. The copyright holders for the LCC Jack image are the authors of the OpenLCB CanPhysical standard and the image is subject to the licensing terms found at https://openlcb.org/licensing. LocoNET<sup>®</sup> is a registered trademark of Digitrax, Inc. RailCom<sup>®</sup> is a registered trademark of Lenz Elektronik GmbH. Any unattributed copyrights and trademarks are unintentional and should be brought to the attention of Train Control Systems, Inc for correction.

Revision as of 01:20, 26 June 2022

TCS command station and booster products (CS-105, B-106, etc...) use the NMRA Standard S-9.1.2 Power Station Interface Full Scale Interface method. TCS command station and booster products are compatible with other manufacturers' products that use the same Full Scale Interface. This includes, but not limited to, command stations and boosters from:

  • Digitrax
  • Lenz
  • NCE

TCS command station and booster products are not directly compatible with the alternative Driver/Receiver Interface method.

Power Station Interface on TCS Command Stations and Boosters

TCS products use the OpenLCB/LCC NMRA S-9.7.1.1 CAN Physical Layer, which consists of an RJ-45 connector routing the CAN signals, power, and two ALT signals on pins 4 & 5. See Fig. 1 to the right. This diagram shows the pin-out for the RJ-45 connector as used in S-9.7.1.1 and on all TCS LCC products as viewed from the plug side. TCS utilizes the ALT_L/ALT_H signals on pins 4 & 5 for the Full Scale Power Station Interface. These signals are used when connecting to other manufacturers' command stations and boosters.

Pin 4 "ALT_L" is the "Low" rail, which swings negative during the DCC signal procession. When wiring a layout, this pin will correspond to the "Left" rail (typically BLACK). On the CS-105 the ALT_L pin corresponds to and follows the Mainline output pin labeled "B".

Pin 5 "ALT_H" is the "High" rail, which swings positive during the DCC signal procession. When wiring a layout, this pin will correspond to the "Right" rail (typically RED). On the CS-105 the ALT_H pin corresponds to and follows the Mainline output pin labeled "A".

When wiring a TCS Command Station into a TCS booster, all you need to do to pass these signals is to connect a single RJ-45 cable between the LCC ports on each device. For examples of ways that you can interface a TCS Command Station with other manufacturers' boosters, or a TCS booster with another manufacturer's command station, see the examples listed below.

Digitrax CS to TCS Booster or TCS CS to Digitrax Booster

Booster Interface (LCC to Digitrax).png
Important Requirement: Most Digitrax boosters are not electrically isolated (sometimes referred to as "opto-isolated"). Unless using an electrically isolated booster, a booster common must be used. The booster common terminal is typically labeled "GR" on Digitrax boosters and command stations and labeled "Common" on TCS boosters and command stations. For more information, see section #Booster Common below.

Lenz CS to TCS Booster or TCS CS to Lenz Booster

Booster Interface (LCC to Lenz).png
Note: All Lenz Boosters are electrically isolated, however a booster common is still recommended. The booster common terminal is typically labeled "⊥" on Lenz boosters and command stations and labeled "Common" on TCS boosters and command stations. Some Lenz command stations and boosters do not have a booster common terminal. For more information, see section #Booster Common below.

NCE CS to TCS Booster or TCS CS to NCE Booster

Booster Interface (LCC to NCE).png
Note: All NCE Boosters are electrically isolated, however, a booster common is still recommended. The booster common is typically found on the metal enclosure screw(s) on NCE boosters and command stations and labeled "Common" on TCS boosters and command stations. For more information, see section #Booster Common below.

Booster Interface Conversion Board

TCS is developing a convenient conversion board to aid in mixing OpenLCB/LCC based command stations and boosters that use the NMRA standard Full Scale Power Station Interface, such as those offered by TCS, with other popular manufacturers. This product is still in development.

Booster Breakout Board.jpg

Configuration Settings

TCS command station and booster products are integrated with advanced RailCom® features. Most boosters on the market do not support the same advanced RailCom® feature set. As such, it is best to appropriately reconfigure certain settings as described below depending on your setup.

When using a TCS command station with a booster that does not support RailCom® feedback over the Power Station Interface, it is recommended to choose the "Enabled with no RailCom" option for the System Settings -> Advanced Options -> Drive LCC Boosters option.

When using a TCS Booster with a command station that does not support RailCom® it is recommended to choose the "Disabled" option for the Persistent Settings -> Options -> RailCom Cutout option.

Output Voltage Matching

When using two or more boosters together, their track output voltages should be closely matched. A good target is less than 0.8V difference in no-load output voltage between any two boosters. A general purpose AC voltage meter is designed to accurately measure 50Hz/60Hz sinusoidal signals, like what is delivered by the power company. Though it will not provide an accurate absolute output voltage reading on a DCC booster (which produces a square wave signal), for comparative purposes, any general purpose AC voltage meter can be used to measure a booster's output voltage for differences.

  1. Set your multi-meter to AC voltage measurement.
  2. Measure across the two output rails in one booster district, note the reading.
  3. Measure across the two output rails in the other booster district, note the reading. (Repeat as many times as necessary)
  4. Compare the two noted readings. If they are closer than 0.8V from one another, then they are close enough.

Output Phase

Every booster has two outputs, one for each rail. If a locomotive creates a short circuit when passing between two booster districts, this is a likely indicator that the two boosters are out of phase of one another. In this case, swap the two rail outputs on one of the boosters to bring them back into phase with one another.

Booster Common

A booster common provides a controlled low impedance return path between boosters which helps with the transition of a locomotive between two booster districts. A booster common should be of heavy AWG wire designed to carry the full current rating of the booster(s), 14AWG or larger is recommended.

Non-Electrically Isolated Boosters

When using boosters that are not electrically isolated, a booster common is required. Most Digitrax boosters are not electrically isolated and require a booster common.

Electrically Isolated Boosters

All TCS boosters provide electrical isolation, as do boosters from Lenz and NCE. Some Digitrax boosters are also electrically isolated an can be identified by the label "Opto equipped". When using boosters that do have electrical isolation, a booster common is technically optional, but still highly recommended for the following benefits:

  1. Support for locomotives with "split frame" electrical pickup scheme. This is especially common in older steam locomotives where the locomotive would have pickups on one rail and the tender on the other rail.
  2. Prevent voltage doubling between two boosters that are out of phase with one another.

Some electrically isolated boosters do not offer a booster common. In this case, a common rail can serve a similar purpose. This is achieved by tying together one output phase or rail of each booster. It is important not to mix together booster common and common rail schemes. Only one type of common should be in use on a given installation.

Copyright & Trademarks

Copyright © Train Control Systems, Inc 2022. The LCC Jack image above is taken from the OpenLCB CanPhysical standard. The copyright holders for the LCC Jack image are the authors of the OpenLCB CanPhysical standard and the image is subject to the licensing terms found at https://openlcb.org/licensing. LocoNET® is a registered trademark of Digitrax, Inc. RailCom® is a registered trademark of Lenz Elektronik GmbH. Any unattributed copyrights and trademarks are unintentional and should be brought to the attention of Train Control Systems, Inc for correction.